Zipper Overlay HOW-TO

What is a Zipper Overlay

If you make a zipper pocket, you can add an overlay to strengthen it and to give it a better, high quality look. I used to use faux leather. You can use vinyl or genuine leather as well.

Template

You can download my template from the product list for free.
Template

Step by Step

  1. Place the template on a piece of faux leather (or vinyl or genuine leather)
  2. Mark the size in the middle what you would like to use.
    I used 20cm.
  3. Draw around the template on the left side. All the external border and the zipper part too.
  4. Shift the template to the left till the sign of the size matches to the middle point you selected.
    It was 20cm for me.
  5. Draw around the right side of the template. All the external and the zipper part too.
  6. Remove the template.
  7. Cut it all the way around. I used very sharp scissors.
  8. Cut the zipper part as well.
    The precision knife works the best to me.
  9. Place the zipper overlay on the fabric you would like to add the zipper pocket.
  10. Sew it around as close to the edge as you can(1-2mm).
    I used 3.5 stitch length. I never make backstitch but I always pull the thread to the wrong side, make a knot and and melt the polyester thread. I make hand crank on the curves. When I reach the last stitch I stop sewing and I position the needle to the beginning of the first stitch. I pull the thread to the wrong side, make the know and melt the polyester thread.
  11. You can add your sew-on label to the bottom as I did. Perfect position 😉
  12. Cut off the fabric from the bottom.
    It is not important to make it nice or perfect, it will be hidden 😉

  13. Take your zipper and place it wrong side up.
  14. Place your zipper pocket piece wrong side up.
  15. Sew them together.
  16. Fold it up.
  17. Place the right side of the other zipper pocket piece on the wrong side of the zipper tape.
  18. Sew them together.
  19. Fold the pocket pieces aside.
  20. Flip it.
    Now the right side of the zipper tape is up
  21. Place the zipper overlay on the zipper. Center it.
    You can use double sided tape to fix it.
  22. Sew the zipper around as close to the edge as you can.
  23. Turn it back.
  24. Fold the top pocket pieces to the bottom one.
  25. Sew the 3 sides together
    Keep the bottom open if the instructions say so.
  26. You are done! 🙂